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The length of a door handle (in cm), manufactured by a factory, is normally distributed with µ = 6.0 and σ = 0.2 . The place to fix on the door can allow error in length up to 0.3 cm. What percentage of handles manufactured in the factory will be defective? How much should be the value of σ , so that the number of defectives in reduced to only 5%?

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Mean \( \mu = 6.0 \, \text{cm} \)
Standard deviation \( \sigma = 0.2 \, \text{cm} \)
The allowable error in length is \( \pm 0.3 \, \text{cm} \)

Range \( [6.0 - 0.3, 6.0 + 0.3] = [5.7, 6.3] \, \text{cm} \)


 

Lower bound: \( z_1 = \frac{5.7 - 6.0}{0.2} = -1.5 \)
Upper bound: \( z_2 = \frac{6.3 - 6.0}{0.2} = 1.5 \)
\( P(Z \leq 1.5) = 0.9332 \)
\( P(Z \leq -1.5) = 0.0668 \)
 

The probability that the length lies within \( [5.7, 6.3] \),
\[P(5.7 \leq X \leq 6.3) = P(Z \leq 1.5) - P(Z \leq -1.5) = 0.9332 - 0.0668 = 0.8664\]

The probability that the length lies outside \( [5.7, 6.3] \),
\[P(\text{Defective}) = 1 - P(5.7 \leq X \leq 6.3) = 1 - 0.8664 = 0.1336\]

Percentage of defectives = 0.1336 * 100 = 13.36%


 

Probability of defectives to be 5%, the probability of the length lying within \( [5.7, 6.3] \) should be 95%.

Lower bound: \( z_1 = \frac{5.7 - 6.0}{\sigma'} = \frac{-0.3}{\sigma'} \)
Upper bound: \( z_2 = \frac{6.3 - 6.0}{\sigma'} = \frac{0.3}{\sigma'} \)

\( z \)-value corresponding to 95% probability is approximately \( 1.96 \).

\[\frac{0.3}{\sigma'} = 1.96\]

\[\sigma' = \frac{0.3}{1.96} \approx 0.1531 \, \text{cm}\]

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